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Local AI System Complete Purchase List and Installation Plan

  • Writer: Ampli8 Business Bridge
    Ampli8 Business Bridge
  • Dec 27, 2025
  • 12 min read


PART 1: EQUIPMENT PURCHASE LIST

I'll provide three deployment scenarios: Small (Starter), Medium (Professional), and Large (Enterprise).

SCENARIO 1: SMALL DEPLOYMENT (Starter Package)

Target: 2-5 clients, inference-focused, up to 40kW total power

A. COMPUTE HARDWARE

Item

Specification

Qty

Unit Price

Total

GPU Servers

Supermicro SYS-420GP-TNR


- 2x Intel Xeon Gold 5418Y (24C)


- 4x NVIDIA L40S 48GB


- 512GB DDR5 ECC RAM


- 2x 3.84TB NVMe Gen4


- 2x 480GB SATA SSD


- Dual 1600W PSU

4

$95,000

$380,000

Management Server

Dell PowerEdge R750


- 2x Intel Xeon Silver 4310 (12C)


- 128GB DDR4 RAM


- 2x 960GB SSD RAID1


- Dual 750W PSU

1

$8,500

$8,500

Storage Server

Supermicro SSG-1029P-NES32R


- 2x Intel Xeon Silver 4314


- 256GB DDR4 RAM


- 24x 7.68TB NVMe SSDs


- Dual 1200W PSU

1

$65,000

$65,000

Compute Hardware Subtotal: $453,500

B. NETWORKING EQUIPMENT

Item

Specification

Qty

Unit Price

Total

ToR Switch (Data)

Arista 7060CX-32S


- 32x 100GbE QSFP28 ports


- 2x 400GbE QSFP-DD uplinks

2

$28,000

$56,000

Management Switch

Cisco Catalyst 9300-24UX


- 24x 10GBase-T + 4x 25G SFP28

1

$12,000

$12,000

Network Cables

100G QSFP28 DAC 3m

16

$150

$2,400


100G QSFP28 AOC 10m

8

$300

$2,400


Cat6A Ethernet 3m

20

$25

$500

SFP/QSFP Modules

100GbE QSFP28 SR4 transceivers

8

$800

$6,400

Networking Subtotal: $79,700

C. POWER & COOLING

Item

Specification

Qty

Unit Price

Total

UPS System

APC Symmetra PX 40kVA


- N+1 redundancy


- Extended runtime battery pack


- Network management card

1

$35,000

$35,000

PDU (Rack-Mount)

APC AP8959NA3


- 30A 208V Switched PDU


- 24x C13 + 6x C19 outlets


- Environmental monitoring

8

$1,200

$9,600

In-Row Cooling

Schneider Electric ACSC101


- 42kW cooling capacity


- Hot aisle containment


- Variable speed fans

2

$22,000

$44,000

Environmental Monitor

APC NetBotz 750


- Temperature, humidity, airflow


- 4x camera ports

2

$2,500

$5,000

Power & Cooling Subtotal: $93,600

D. RACK & INFRASTRUCTURE

Item

Specification

Qty

Unit Price

Total

Server Racks

APC NetShelter SX 42U 750mm


- Seismic rated


- Adjustable depth rails


- Split rear doors

2

$2,800

$5,600

Cable Management

Vertical cable managers (42U)

4

$350

$1,400


Horizontal cable trays (1U)

20

$80

$1,600

KVM Switch

Raritan Dominion KX III


- 16-port digital KVM

1

$3,500

$3,500

Rack Accessories

Blanking panels, shelves, misc

1

$800

$800

Rack & Infrastructure Subtotal: $12,900

E. STORAGE & BACKUP

Item

Specification

Qty

Unit Price

Total

Backup Storage

Synology RackStation RS2423RP+


- 12-bay NAS


- 8x 20TB HDDs RAID6


- 32GB RAM, 10GbE

1

$8,500

$8,500

Backup Drives

Seagate Exos X20 20TB (included above)

-

-

-

Storage & Backup Subtotal: $8,500


F. SOFTWARE LICENSES

Item

Specification

Qty

Unit Price

Total

Kubernetes Platform

Rancher or VMware Tanzu (1-year)

1

$15,000

$15,000

Monitoring Suite

Prometheus + Grafana Enterprise

1

$8,000

$8,000

Security Suite

CrowdStrike or similar (1-year)

6 nodes

$500

$3,000

Support Contracts

Dell/Supermicro ProSupport (3-year)

6 servers

$2,500

$15,000

Software & Support Subtotal: $41,000

SMALL DEPLOYMENT TOTAL COST: $689,200

(Note: Prices are estimates for 2025 and exclude installation labor, shipping, taxes)

SCENARIO 2: MEDIUM DEPLOYMENT (Professional Package)

Target: 10-20 clients, mixed training/inference, up to 120kW total power

A. COMPUTE HARDWARE

Item

Specification

Qty

Unit Price

Total

GPU Servers (Inference)

Dell PowerEdge XE8545


- 2x AMD EPYC 7763 (64C)


- 8x NVIDIA A100 80GB SXM4


- 1TB DDR4 ECC RAM


- 4x 3.84TB NVMe Gen4


- Dual 2400W PSU

6

$145,000

$870,000

GPU Servers (Training)

HPE Cray XD670


- 2x Intel Xeon Platinum 8480+


- 8x NVIDIA H100 80GB SXM5


- 2TB DDR5 ECC RAM


- 4x 7.68TB NVMe Gen5


- Dual 3000W PSU

2

$320,000

$640,000

Management Servers

Dell PowerEdge R750 (specs above)

2

$8,500

$17,000

Storage Servers

Supermicro All-Flash NVMe


- 36x 15.36TB NVMe SSDs

2

$120,000

$240,000

Compute Hardware Subtotal: $1,767,000

B. NETWORKING EQUIPMENT

Item

Specification

Qty

Unit Price

Total

Core Switch

Cisco Nexus 9364D-GX2A


- 64x 400GbE QSFP-DD ports

2

$95,000

$190,000

ToR Switches

NVIDIA Spectrum-X SN4600


- 64x 200GbE ports

4

$45,000

$180,000

InfiniBand Switch

NVIDIA QM9700 Quantum-2


- 64x 400Gb/s NDR ports


- For H100 interconnect

1

$80,000

$80,000

Management Switch

Cisco Catalyst 9300 (as above)

2

$12,000

$24,000

Network Cables

400G QSFP-DD DAC 3m

32

$350

$11,200


InfiniBand NDR OSFP 3m

16

$400

$6,400


100G QSFP28 AOC 10m

20

$300

$6,000

Optics

400GbE QSFP-DD DR4 transceivers

16

$2,500

$40,000

Networking Subtotal: $537,600

C. POWER & COOLING

Item

Specification

Qty

Unit Price

Total

UPS System

Schneider Galaxy VX 150kVA


- 2N redundancy


- Extended runtime (30 min)

2

$85,000

$170,000

PDU (Intelligent)

Raritan PX3-5000 Series


- 60A 208V 3-phase PDU


- Per-outlet monitoring

16

$2,500

$40,000

Liquid Cooling CDU

Vertiv CoolChip HDC-200


- 200kW capacity


- Direct-to-chip cooling


- Includes manifolds

2

$85,000

$170,000

Coolant Distribution

Cold plates for H100/A100 GPUs

80 GPUs

$800

$64,000

In-Row Precision AC

Schneider Electric ACRC502


- 60kW capacity per unit

2

$35,000

$70,000

Environmental Monitoring

APC StruxureWare Data Center Expert

1

$15,000

$15,000

Power & Cooling Subtotal: $529,000

D. RACK & INFRASTRUCTURE

Item

Specification

Qty

Unit Price

Total

Server Racks

APC NetShelter SX 48U 1200mm


- Reinforced for heavy equipment


- Seismic rated

6

$3,500

$21,000

Hot Aisle Containment

Complete containment system


- 6 racks with doors

1

$18,000

$18,000

Cable Management

Full rack cable management kit

6

$1,200

$7,200

KVM System

Raritan Dominion KX IV-101


- 32-port digital KVM

1

$5,500

$5,500

Rack & Infrastructure Subtotal: $51,700

E. STORAGE & BACKUP

Item

Specification

Qty

Unit Price

Total

Backup Appliance

Dell PowerProtect DD6900


- 96TB usable capacity


- Deduplication, compression

1

$75,000

$75,000

Tape Library

IBM TS4300


- LTO-9 (18TB per tape)


- 24-slot library

1

$15,000

$15,000

LTO-9 Tapes

IBM LTO-9 tapes

20

$120

$2,400

Storage & Backup Subtotal: $92,400

F. SOFTWARE & LICENSES



Item

Specification

Qty

Unit Price

Total

Kubernetes Platform

VMware Tanzu Advanced (3-year)

1

$45,000

$45,000

MLOps Platform

Kubeflow + MLflow Enterprise

1

$25,000

$25,000

Monitoring Suite

DataDog Enterprise (3-year)

1

$35,000

$35,000

Security Suite

CrowdStrike Falcon Complete

10 nodes

$1,200

$12,000

Support Contracts

ProSupport Plus 24/7 (5-year)

All servers

$3,500

$35,000

Software & Support Subtotal: $152,000

MEDIUM DEPLOYMENT TOTAL COST: $3,129,700

SCENARIO 3: LARGE DEPLOYMENT (Enterprise Package)

Target: 50+ clients, full training+inference, 300kW+ total power

Summary of Additional Equipment


Category

Key Additions

Estimated Cost

Compute

20x H100 servers, 30x A100 servers

$5,800,000

Networking

Full spine-leaf fabric, multiple InfiniBand fabrics

$1,200,000

Power

2x 500kVA UPS, 3-phase power distribution

$650,000

Cooling

4x liquid cooling CDUs, CRAC units

$580,000

Infrastructure

20 racks, hot aisle containment

$180,000

Storage

Petabyte-scale NVMe arrays

$1,200,000

Software

Enterprise licenses, orchestration

$300,000

LARGE DEPLOYMENT TOTAL COST: $9,910,000

PART 2: DETAILED INSTALLATION PLAN

PHASE 1: SITE PREPARATION (Weeks 1-4)

Week 1-2: Site Assessment & Planning

Day 1-3: Physical Site Survey

  • Measure data center space dimensions

  • Check floor load capacity (minimum 500 kg/m² for GPU racks)

  • Verify ceiling height (minimum 3 meters recommended)

  • Identify power entry points and electrical panels

  • Locate cooling infrastructure connection points

  • Document cable pathways (raised floor, overhead trays)

  • Verify fire suppression system compatibility

  • Check access points for equipment delivery

Day 4-7: Electrical Assessment

  • Confirm available power capacity (total kW)

  • Verify voltage: 208V 3-phase recommended for AI workloads

  • Check power quality (harmonics, voltage stability)

  • Identify circuit breaker locations and ratings

  • Plan power distribution topology

  • Calculate UPS runtime requirements

  • Design redundancy: N+1 or 2N configuration

Day 8-10: Cooling & Environmental

  • Measure ambient temperature and humidity

  • Check HVAC capacity and distribution

  • Verify chilled water availability (if using liquid cooling)

  • Calculate heat load: ~4kW per GPU × total GPUs

  • Plan hot aisle / cold aisle containment

  • Design airflow management strategy

Day 11-14: Network Infrastructure Planning

  • Map existing network topology

  • Plan fiber optic and copper cable routes

  • Design IP addressing scheme

  • Create VLAN strategy (management, data, storage)

  • Plan redundant network paths

  • Document network security zones

Week 3-4: Electrical & Cooling Installation

Electrical Work (Licensed electrician required)

  • Install dedicated circuits for GPU servers (30-60A each)

  • Run 3-phase power distribution to UPS locations

  • Install floor-mount or wall-mount PDU disconnect boxes

  • Ground all electrical systems per code

  • Label all circuits clearly

  • Test voltage and current capacity

  • Install emergency power-off (EPO) buttons

Cooling Infrastructure

  • Install in-row cooling units (if applicable)

  • Connect chilled water lines to liquid cooling CDUs

  • Install hot aisle containment doors and panels

  • Set up environmental sensors (temp, humidity)

  • Commission and test cooling systems

  • Verify airflow CFM at each rack location

PHASE 2: RACK & INFRASTRUCTURE INSTALLATION (Weeks 5-6)

Week 5: Rack Installation

Day 1-2: Rack Assembly & Positioning

  • Unpack and inspect all racks for damage

  • Assemble rack frames per manufacturer instructions

  • Position racks according to layout diagram

    • Minimum 48" (1.2m) clearance in front (cold aisle)

    • Minimum 36" (0.9m) clearance in back (hot aisle)

    • Maintain consistent spacing for containment

  • Level racks using adjustable feet (critical!)

  • Secure racks to floor using seismic bolts

  • Install rack-to-rack grounding straps

Day 3: Power Distribution

  • Mount PDUs vertically on rear rack posts

    • Install 2x PDUs per rack for redundancy (A+B feeds)

    • Leave 2U spacing at top and bottom

  • Connect PDUs to UPS/electrical circuits

  • Label each PDU outlet with circuit number

  • Test PDU functionality and monitoring

  • Install rack-level power meters

Day 4-5: Cable Management Installation

  • Install vertical cable managers on both sides

  • Mount horizontal cable management arms (1U) every 4-6U

  • Install overhead cable trays (if applicable)

  • Install under-floor cable supports

  • Create cable entry/exit points with grommets

  • Install cable labels and documentation

Week 6: Cooling Connection

Liquid Cooling Installation (If applicable)

  • Install Coolant Distribution Unit (CDU) next to racks

  • Run supply manifolds from CDU to each rack

  • Install return manifolds

  • Connect quick-disconnect fittings to manifolds

  • Pressure test coolant loops (before servers!)

  • Fill system with coolant (distilled water + inhibitor)

  • Bleed air from system

  • Test for leaks (24-hour soak test)

  • Commission CDU and verify flow rates

Air Cooling Optimization

  • Install blanking panels in all empty rack spaces

  • Seal gaps in hot/cold aisle containment

  • Install brush strips on cable entry points

  • Verify negative pressure in hot aisle

PHASE 3: NETWORK INFRASTRUCTURE (Weeks 7-8)

Week 7: Physical Network Installation

Day 1-2: Network Switch Installation

  • Rack-mount core switches at designated location

  • Rack-mount ToR switches (typically at top of each rack)

  • Connect switches to PDUs (dual power feeds)

  • Install management network switch

  • Label all switch ports clearly

Day 3-5: Cable Installation

  • Run fiber optic cables for 400G/100G links

    • Use color coding: Blue = data, Yellow = storage, Green = management

  • Install DAC/AOC cables between switches and servers

  • Run Cat6A cables for management network

  • Install InfiniBand cables (if applicable) for GPU interconnect

  • Use proper cable management (no sharp bends!)

  • Label both ends of every cable with source and destination

  • Test all cables with appropriate testers

    • Fiber: OTDR and light meter

    • Copper: Cable certifier for Cat6A

    • InfiniBand: Link testing tools

Week 8: Network Configuration

Day 1-3: Switch Configuration

  • Console into each switch

  • Configure management IP addresses

  • Set up VLANs (Data, Storage, Management, Out-of-Band)

  • Configure trunk ports between switches

  • Enable LACP for link aggregation

  • Configure spanning tree protocol

  • Set up SNMP monitoring

  • Configure NTP for time synchronization

  • Document all switch configurations

Day 4-5: Network Testing

  • Test connectivity between all switches

  • Verify VLAN isolation

  • Measure network throughput (iperf3 tests)

  • Test failover scenarios (redundant paths)

  • Document network topology (diagrams)

PHASE 4: SERVER INSTALLATION (Weeks 9-12)

Week 9-10: GPU Server Installation

Day 1: Pre-Installation Preparation

  • Unpack servers carefully in clean environment

  • Inspect for shipping damage

  • Inventory all components (GPUs, CPUs, RAM, drives)

  • Update firmware on all components BEFORE racking

    • BIOS/UEFI

    • BMC/iDRAC/iLO

    • Network card firmware

    • Storage controller firmware

Day 2-4: Server Racking (Per Server - ~2 hours each)

  • Prepare: Install rail kits on rack posts

  • Lift server onto rails (2-4 people for GPU servers!)

    • CAUTION: H100 servers can weigh 80-100 kg

  • Slide server into rack and secure with screws

  • Connect power cables to both PDUs (A+B feeds)

  • Connect data network cables

    • 2x 400GbE or 200GbE for data plane

    • 1x 10GbE or 25GbE for management

  • Connect InfiniBand cables (for H100/A100 with NVLink)

  • Liquid Cooling Connection (if applicable):

    • Attach cold plate quick-disconnects to supply/return manifolds

    • Verify secure connection (should click)

    • Check for leaks around fittings

  • Connect KVM cables

  • Label server with hostname and rack position

Day 5-10: Liquid Cooling System Integration

For Direct-to-Chip Liquid Cooling:

Step 1: Cold Plate Installation (If not pre-installed)

  • Power off server completely

  • Remove GPU shrouds/covers

  • Clean GPU die surface with isopropyl alcohol

  • Apply thermal interface material (TIM) if required

  • Mount cold plate onto GPU with correct torque (follow specs!)

  • Connect cold plate tubing to server-internal manifolds

  • Reinstall any covers

Step 2: Coolant Loop Connection

  • Connect server manifold to rack manifold (supply side)

  • Connect server manifold to rack manifold (return side)

  • Use torque wrench for fittings (typically 15-20 Nm)

  • Double-check connection orientation (flow direction matters!)

Step 3: Leak Testing

  • Pressurize coolant loop to 2x operating pressure

  • Use leak detection fluid around all fittings

  • Wait 30 minutes and inspect for leaks

  • Check pressure gauge for pressure drop

  • DO NOT POWER ON until leak test passes

Step 4: System Commissioning

  • Power on CDU (Coolant Distribution Unit)

  • Verify flow rate at each server (typically 2-4 GPM)

  • Check coolant temperature (supply should be 18-25°C)

  • Monitor delta-T (temperature rise) across server

  • Bleed any remaining air from loops

Week 11: Storage & Management Servers

  • Install storage servers (same racking process)

  • Install management/control plane servers

  • Connect all servers to storage network (separate VLAN)

  • Configure RAID arrays on storage servers

  • Test storage throughput and IOPS

Week 12: Initial Power-On & Hardware Validation

Per Server Power-On Procedure:

  • Verify all connections one final time

  • Power on server

  • Monitor POST (Power-On Self-Test) via KVM

  • Enter BIOS/UEFI and verify:

    • All GPUs detected

    • All RAM detected

    • All NVMe drives detected

    • CPU temperatures normal

  • Configure BIOS settings:

    • Enable UEFI boot

    • Enable virtualization (VT-x/AMD-V)

    • Configure boot order

    • Enable IPMI/BMC

  • Test BMC/iDRAC remote management

  • Run hardware diagnostics:

    • CPU stress test

    • Memory test (memtest86)

    • Storage test (fio benchmarks)

    • GPU burn-in test (gpu-burn for 24 hours recommended)

  • Monitor temperatures under load:

    • GPUs should stay under 80°C

    • CPUs under 85°C

    • If liquid cooled, GPUs should stay 50-65°C

PHASE 5: SOFTWARE INSTALLATION (Weeks 13-16)

Week 13: Operating System Installation

Day 1-2: OS Deployment

  • Prepare PXE boot server OR USB installation media

  • Install Ubuntu Server 22.04 LTS (recommended) or RHEL 9

  • Configure network settings (static IPs recommended)

  • Set up SSH access with key-based authentication

  • Disable password authentication for security

  • Configure NTP for time synchronization

  • Install basic monitoring agents

Day 3-5: Driver Installation

  • Install NVIDIA GPU drivers (latest stable version)Copy# Example for Ubuntu sudo apt update sudo apt install -y nvidia-driver-550 sudo reboot

  • Verify GPU detection:Copynvidia-smi

  • Install NVIDIA CUDA Toolkit

  • Install NVIDIA Container Toolkit (for Docker/K8s)

  • Install network card drivers (Mellanox/Broadcom)

  • Configure NVMe drivers and tuning parameters

Week 14: Container & Orchestration Platform

Day 1-3: Kubernetes Installation

  • Choose distribution: Rancher RKE2, K3s, or VMware Tanzu

  • Install container runtime (containerd)

  • Bootstrap Kubernetes control plane (3 masters minimum)

  • Join worker nodes to cluster

  • Install CNI plugin (Calico or Cilium recommended)

  • Install CSI drivers for storage

  • Configure GPU device plugin

  • Test GPU scheduling

Day 4-5: Storage Configuration

  • Install Rook-Ceph or Longhorn for distributed storage

  • Create storage classes for different tiers

    • Fast: NVMe-backed for model weights

    • Standard: SSD for datasets

    • Archive: HDD for backups

  • Configure persistent volume claims

  • Test storage performance

Week 15: AI/ML Stack Installation

Day 1-2: Model Serving Framework

  • Install chosen framework (vLLM, TGI, Ray Serve, etc.)

  • Deploy via Helm charts or Kubernetes operators

  • Configure resource limits (GPU, CPU, memory)

  • Set up load balancing

  • Test basic model inference

Day 3-4: Supporting Infrastructure

  • Install vector database (Weaviate, Milvus, or Elasticsearch)

  • Install object storage (MinIO for S3-compatible storage)

  • Install Redis for caching

  • Install PostgreSQL for metadata

  • Configure backup procedures

Day 5: API Gateway & Security

  • Install Kong or NGINX Ingress

  • Configure SSL/TLS certificates

  • Set up authentication (OAuth2, API keys)

  • Configure rate limiting

  • Enable request logging

Week 16: Monitoring & Observability

Day 1-3: Monitoring Stack

  • Install Prometheus for metrics

  • Install Grafana for visualization

  • Configure GPU metrics collection (DCGM exporter)

  • Set up alerting rules:

    • GPU temperature > 80°C

    • GPU utilization < 50% (underutilization)

    • Memory usage > 90%

    • Network errors

    • Disk failures

  • Create dashboards for:

    • Cluster overview

    • Per-server metrics

    • GPU utilization

    • Inference latency

    • Power consumption

Day 4-5: Logging & Tracing

  • Install ELK stack (Elasticsearch, Logstash, Kibana)

  • Configure log aggregation from all nodes

  • Set up log retention policies

  • Install Jaeger for distributed tracing

  • Test log search and analysis

PHASE 6: TESTING & VALIDATION (Weeks 17-18)

Week 17: Performance Testing

Day 1-2: Individual Server Tests

  • Run GPU benchmarks (MLPerf inference)

  • Test network throughput between servers

  • Measure storage IOPS and bandwidth

  • Run stress tests under full load

  • Monitor temperatures and power consumption

Day 3-4: Cluster-Wide Tests

  • Deploy test LLM models (Llama 2 7B, 13B)

  • Run multi-GPU distributed inference tests

  • Test auto-scaling behavior

  • Measure end-to-end inference latency

  • Test failover scenarios (node failures)

Day 5: Load Testing

  • Use tools like Locust or k6 for API load testing

  • Simulate concurrent user requests

  • Identify bottlenecks

  • Tune configurations for optimization

Week 18: Final Validation & Documentation

Day 1-2: Security Hardening

  • Run security scans (OpenVAS, Nessus)

  • Close unnecessary ports

  • Update all software to latest patches

  • Enable firewalls and network segmentation

  • Configure backup and disaster recovery

  • Test backup restoration procedures

Day 3-5: Documentation

  • Create network diagrams (physical and logical)

  • Document server inventory with serial numbers

  • Write runbooks for common operations:

    • Adding new server

    • Replacing failed GPU

    • Performing updates

    • Handling alerts

  • Create disaster recovery plan

  • Document maintenance procedures

  • Prepare handoff documentation for operations team

PHASE 7: PRODUCTION CUTOVER (Week 19-20)

Week 19: Pilot Deployment

Day 1-2: Onboard First Client

  • Deploy client-specific model

  • Configure resource quotas

  • Set up monitoring for client namespace

  • Provide API credentials

  • Conduct user acceptance testing

Day 3-5: Monitoring & Tuning

  • Monitor system performance under real load

  • Tune resource allocation

  • Optimize model serving parameters

  • Address any issues discovered

  • Collect feedback from pilot client

Week 20: Full Production Launch

Day 1-3: Gradual Rollout

  • Onboard additional clients in phases

  • Monitor capacity and performance

  • Scale resources as needed

  • Verify billing/metering systems

  • Ensure support team is trained

Day 4-5: Post-Launch Activities

  • Conduct formal system acceptance

  • Transfer to operations team

  • Schedule regular maintenance windows

  • Plan capacity expansion if needed

  • Celebrate successful deployment! 🎉

CRITICAL SAFETY & BEST PRACTICES

Safety Requirements

  1. Electrical Safety

    • Only licensed electricians for power work

    • LOTO (Lockout/Tagout) procedures for maintenance

    • Arc flash PPE when working near live circuits

    • Never work on live circuits

  2. Lifting Safety

    • Use mechanical lifts for servers over 25kg

    • Minimum 2 people for GPU servers

    • Proper lifting technique (legs, not back)

  3. Liquid Cooling Safety

    • Always leak test before powering on

    • Use non-conductive coolant

    • Have spill kits available

    • Train staff on leak response procedures

  4. ESD Protection

    • Use ESD wrist straps when handling components

    • Anti-static mats on work surfaces

    • Store components in anti-static bags

Installation Best Practices

  1. Cable Management

    • Keep cables organized and labeled

    • Avoid blocking airflow

    • Leave service loops for maintenance

    • Use Velcro ties (not zip ties) for easy changes

  2. Documentation

    • Photo document each step

    • Update as-built drawings

    • Maintain change logs

    • Keep warranty information organized

  3. Testing

    • Test at each phase before proceeding

    • Never skip burn-in testing

    • Document all test results

    • Maintain baseline performance metrics

  4. Change Management

    • All changes should be documented

    • Test changes in non-production first

    • Have rollback plans ready

    • Schedule changes during maintenance windows

MAINTENANCE SCHEDULE (Post-Installation)

Daily

  • Monitor system alerts

  • Check environmental conditions

  • Review capacity metrics

Weekly

  • Review system logs

  • Check backup completion

  • Verify cooling system operation

  • Inspect for physical issues

Monthly

  • Update security patches

  • Test failover procedures

  • Review capacity planning

  • Clean air filters (if air-cooled)

Quarterly

  • Deep clean server internals (if air-cooled)

  • Test UPS battery capacity

  • Review and update documentation

  • Conduct disaster recovery drill

Annually

  • Replace UPS batteries

  • Comprehensive security audit

  • Review and renew support contracts

  • Capacity planning and expansion review

 
 
 

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